Custom forgings
generated revenue of over $8 billion dollars within the United states, Canada
and Mexico in 2006. The places covered by the custom forging category contain
impression die forging (or closed die forging), open die forging and seamless
rolled ring forgings. Open die forgings accounted for over $1.5 billion of the
total in 2006 and represented a 24% improve over the earlier year.
Given that there
aren't any restrictive dies that contain the material becoming manipulated or
need to have for mandrels to shape the material (as in rolled ring
applications), the open die forging method delivers one of the most flexibility
of all the forging processes. As a result of this, open die forging permits an
very broad array of shapes and sizes that may be manufactured.
Positive aspects
of Open Die Forging
1. The
capability to produce very massive components that can not be processed in closed
dies on account of size limitations
2. Expense
successful when quantities are decrease because you don't need to invest in
tooling essential by the closed die method
3. Greater
flexibility to manipulate and maximize the mechanical properties since the material
becoming processed isn't restricted
4. Faster
deliveries because tooling doesn't need to be fabricated as in the closed die
method
The open die
forging process delivers precisely the same common benefit of all forging
processes. Items will have mechanical properties which exhibit larger strength
over other metalworking processes. As a result, when safety and reliability are
issues for your components or processes, open die forged goods must be
considered.
Industries that
rely on open die forged products consist of, but will not be limited to:
-Aerospace
(which includes space exploration, commercial, industrial and private aircraft)
-Electronics
such as Semiconductor Approach Equipment
-Government
Laboratories and Universities especially for higher power physics applications
-Material
Processing for refractory metals along with other rugged processing
environments
-Medical (MRI)
-OEM's and
Machine shops who approach components
-Power
Generation which includes Specialty Bearing and Motor Manufacturing
applications
Practically any
material, no matter whether ferrous, non-ferrous alloy or certain super-alloys,
that may be forged, may be open die forged. In an effort to get the best
feasible performance for the material and its application, it's very best to
discover a company that specializes in certain alloys and processes. By way of
example, nonferrous alloys which might be normally forged contain, C10100 (OFE
or Oxygen Free Electronic), C46400 (Naval Brass), C18200 (Copper Chromium), C70600 (Copper Nickel) and C18150 (Chromium
Zirconium Copper).
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